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NEWS RECOMMENDATION济南方管的工艺专业
发布时间:2025-04-15 来源:http://www.jnhxtcg.com/
焊接方管:焊接方管在济南方管生产中占据较大比例。它以带钢为原料,经过一系列复杂工序加工而成。首先,带钢需进行严格的预处理,包括矫平、剪边、刨边以及表面清理等,确保带钢的平整度和表面质量符合生产要求。接着,带钢头尾通过单丝或双丝埋弧焊接实现对接,随后卷制成方管形状,在此过程中,还要采用自动埋弧焊进行补焊,以保证焊缝的质量和强度。焊接方管的生产效率较高,能够满足大规模的市场需求,且可根据不同的使用场景和技术要求,灵活调整方管的规格和尺寸 。在建筑领域,焊接方管常用于构建轻型钢结构建筑的框架、桁架等结构;在机械制造行业,它可作为机械设备的支撑框架和传动部件等 。
Welded square tubes: Welded square tubes account for a large proportion in the production of square tubes in Jinan. It is made from strip steel as raw material and processed through a series of complex procedures. Firstly, the strip steel needs to undergo strict pretreatment, including leveling, trimming, planing, and surface cleaning, to ensure that the flatness and surface quality of the strip steel meet production requirements. Next, the head and tail of the strip steel are connected by single or double wire submerged arc welding, and then rolled into a square tube shape. During this process, automatic submerged arc welding is also used for repair welding to ensure the quality and strength of the weld seam. The production efficiency of welded square tubes is high, which can meet the large-scale market demand, and the specifications and sizes of square tubes can be flexibly adjusted according to different usage scenarios and technical requirements. In the field of architecture, welded square tubes are commonly used to construct frames, trusses, and other structures of lightweight steel structures; In the mechanical manufacturing industry, it can serve as a support frame and transmission component for mechanical equipment.
无缝方管:无缝方管的生产工艺更为复杂和精细。它通常采用圆钢穿孔后热轧或冷拔的方式制成。由于其没有焊缝,无缝方管在承受高压和复杂应力时表现出色,具有更高的强度和可靠性。在济南的一些高压流体输送管道系统,如石油、天然气输送管道,以及对结构强度和安全性要求极高的航空航天零部件制造等领域,无缝方管是首选材料。尽管无缝方管的生产成本相对较高,但其卓越的性能使其在特定领域具有不可替代的地位 。
Seamless square tube: The production process of seamless square tube is more complex and refined. It is usually made by piercing round steel and then hot rolling or cold drawing. Due to its lack of welds, seamless square tubes perform well under high pressure and complex stress, with higher strength and reliability. In some high-pressure fluid transportation pipeline systems in Jinan, such as oil and natural gas pipelines, as well as aerospace component manufacturing that requires extremely high structural strength and safety, seamless square tubes are the preferred material. Although the production cost of seamless square tubes is relatively high, their excellent performance makes them irreplaceable in specific fields.
先进的生产工艺:济南的许多方管生产企业不断引进和研发先进的生产工艺,以提高产品质量和生产效率。例如,部分企业采用了先进的高精度冷弯成型技术,能够在保证方管尺寸精度的同时,提高方管的表面质量和机械性能。这种技术通过精确控制冷弯过程中的各项参数,使方管的成型更加稳定,减少了方管在成型过程中的内应力,从而提高了方管的整体质量 。在焊接工艺方面,一些企业引入了自动化焊接设备和先进的焊接工艺,如激光焊接、氩弧焊接等,这些工艺能够实现高质量的焊缝,提高焊缝的强度和密封性,减少焊接缺陷的产生,使方管在焊接部位的性能更加可靠 。
Advanced production technology: Many square tube production enterprises in Jinan continuously introduce and develop advanced production technology to improve product quality and production efficiency. For example, some companies have adopted advanced high-precision cold bending forming technology, which can improve the surface quality and mechanical properties of square tubes while ensuring their dimensional accuracy. This technology precisely controls various parameters during the cold bending process, making the forming of square tubes more stable, reducing internal stress during the forming process, and thus improving the overall quality of square tubes. In terms of welding technology, some enterprises have introduced automated welding equipment and advanced welding processes, such as laser welding, argon arc welding, etc. These processes can achieve high-quality welds, improve the strength and sealing of welds, reduce the occurrence of welding defects, and make the performance of square pipes at the welding site more reliable.
高精度的生产设备:为了满足市场对不同规格和质量要求的方管需求,济南的方管生产企业配备了一系列高精度的生产设备。从先进的带钢开平机、矫平机,到高精度的方管成型机、定径机等,这些设备能够实现对带钢的精确加工和方管的精准成型。例如,一些企业的方管成型机采用了先进的数控系统,可根据预设的程序精确控制方管的边长、壁厚等尺寸参数,生产出高精度的方管产品。同时,企业还配备了完善的检测设备,如超声波探伤仪、光谱分析仪等,对原材料和成品进行严格的质量检测,确保每一根方管都符合相关标准和客户要求 。
High precision production equipment: In order to meet the market's demand for square tubes with different specifications and quality requirements, square tube production enterprises in Jinan are equipped with a series of high-precision production equipment. From advanced strip steel leveling machines, straightening machines, to high-precision square tube forming machines, sizing machines, etc., these equipment can achieve precise processing of strip steel and precise forming of square tubes. For example, some companies' square tube forming machines adopt advanced CNC systems, which can accurately control the size parameters such as side length and wall thickness of square tubes according to preset programs, producing high-precision square tube products. At the same time, the enterprise is equipped with comprehensive testing equipment, such as ultrasonic flaw detectors, spectral analyzers, etc., to conduct strict quality inspections on raw materials and finished products, ensuring that every square tube meets relevant standards and customer requirements.
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